Virtual Training Solution for Crawler Crane Operators

With the Intellia Crawler Crane Training Pack, operators learn the fundamentals of crawler crane operation, including slewing, boom operation, and the handling of many load types, ranging from sewer pipes and steel erection to large lifts such as wind turbine components. Exercises prepare trainees for the CCO (formerly the National Commission for the Certification of Crane Operators) and CPCS (Construction Plant Competence Scheme for Cranes) exams.

Training Pack Features

Key Features

With the Crawler Crane Simulator Training Pack, trainees gain valuable experience with lift planning and operations in a safe environment, without incurring the expenses of operating a real crawler crane. The training pack is also ideal for experienced operators looking to expand their skill set from smaller lifting equipment to larger cranes.

Lift Planning

It’s often said that 50% of every lift is in the planning. That’s why each exercise in the training pack features a basic lift plan that allows trainees to learn thorough preparation before ever setting foot on the virtual worksite.

Learning Outcomes

The training pack features the most complete collection of progressive learning exercises on the market. Ranging from beginner to advanced, the progressive learning program covers skills ranging from lift planning, crane set-up, and hook/load control to working in confined spaces and preparing for certification exams. The training pack teaches:

• Controls familiarization
• Load management indicator configuration and alarms
• Hook and load management and pendulum control
• Complex lifts in confined spaces
• Nighttime operations
• Practicing for operator certification exams
• Lift planning and load charts
• Tandem lift operations

Performance Metrics

Only with CM Labs metrics will instructors gain valuable objective insight into operator performance and abilities, such as:

• Tasks completed and time
• Shock loads
• Pendulums and load or hook collisions
• Overload alarms
• Safety violations
• Certification test violations

Take your training to the next level with Intellia Instructor. Designed to empower organizations to scale their training, Intellia Instructor includes sophisticated report generation, customizable learning paths, live faults and weather challenges, and streamlined administrative functions. Uncoupled and untethered from a teaching station, instructors can support multiple trainees in real time via tablet while closely monitoring each individual’s performance.

Add-On Modules to Push Your Capabilities

These optional modules are cost-effective solutions for operator team training, cross-skilling, and assessing new equipment. The metrics, tracking, and reporting features in all Intellia Training Packs are also included in all add-on modules.*

Team Training

Collaborative training can be difficult and dangerous to reproduce with real equipment. By developing communication skills between operators and other personnel on the worksite, these training modules help graduate operators who are better prepared for real-world assignments.

Dual Lift for Crawler Crane

This training module teaches the lead crane operator to safely and efficiently maneuver a steel pipe load in tandem with a secondary crane, operated from another simulator connected to the network.

Based on engineering-grade authentic machine behaviors, training realistically simulates overturning risks, cable collisions, the pendulum effect, and more. Operators learn to work together while taking the crane’s capacity into consideration.

Simulated Equipment Specs:

Machine weight: 80t / 85 USt
Boom length: 30m / 100 ft
Engine power: 210kW / 280 hp
Line pull: 75Kn / 17,000 lb

Compatible Hardware:

Edge Plus series
Edge Max series
Advantage series

Required Controls

Standard joystick controls & pedals

Authentic Machine and Material Simulation

The Intellia Crawler Crane Training Pack incorporates authentic engineering-grade machine and materials behavior. That’s why it delivers the most transferable operator skills anywhere, outside of the real equipment. The training pack’s authentic machine behavior includes:

• Cable dynamics
• Hydraulics system
• Engine behavior